江洪, 宋勇, 隋国成, 郑利东. 智能选矸机器人系统的研究与应用[J]. 选煤技术, 2020, 48(4): 81-87. DOI: 10.16447/j.cnki.cpt.2020.04.019
    引用本文: 江洪, 宋勇, 隋国成, 郑利东. 智能选矸机器人系统的研究与应用[J]. 选煤技术, 2020, 48(4): 81-87. DOI: 10.16447/j.cnki.cpt.2020.04.019
    JIANG Hong, SONG Yong, SUI Guocheng, ZHENG Lidong. Study and application of the intelligent robotic gangue picking system[J]. Coal Preparation Technology, 2020, 48(4): 81-87. DOI: 10.16447/j.cnki.cpt.2020.04.019
    Citation: JIANG Hong, SONG Yong, SUI Guocheng, ZHENG Lidong. Study and application of the intelligent robotic gangue picking system[J]. Coal Preparation Technology, 2020, 48(4): 81-87. DOI: 10.16447/j.cnki.cpt.2020.04.019

    智能选矸机器人系统的研究与应用

    Study and application of the intelligent robotic gangue picking system

    • 摘要: 为解决选煤厂人工选矸岗位劳动强度大且存在安全隐患等问题,设计了集煤矸智能识别和分拣于一体的智能选矸机器人系统。该系统设计主要包括机器视觉识别算法和机械手控制系统两部分,其中:机器视觉算法采用CornerNet-SqeezeNet模型,运算速度块,识别效果好;机械手控制系统采用并联机械手和三坐标机械手,可充分发挥并联机械手高速重载特性和三坐标机械手灵活抓取的优势,对排队后的煤或矸石进行精准分拣。智能选矸机器人系统在开滦集团唐山矿业分公司实际应用结果表明:该系统识别周期在0.2 s以内,识别准确率为93.05%,机械手动作周期为1 s,拣出的煤块尺寸在50~300 mm之间,负载可达15 kg,分拣成功率达到90%以上。

       

      Abstract: Handpicking of waste is a labor-intensive operation with potential safety risks. To tackle these problems, an intelligent robotic system that can perform dirt recognition-sorting integrated operations is specifically designed. The system consists of two parts in design: machine vision algorithm and the robotic manipulators controlling system. For the former, the CornerNet-SqueezeNet model is used, which has a fast operational speed and a remarkable recognition effect while for the latter, parallel manipulator and 3-coordinate manipulator are used for grabbing the gangue. By incorporating the special merits of the high speed and high load-carrying capacity and flexibility of the two manipulators, the queued coal or waste rock pieces can be accurately sorted. Field application of the system at Tangshan Mining Branch of Kailuan Limited Liability Corporation shows that the system works with a dirt recognition time of less than 0.2 s, a recognition rate of 93.05%, a working cycle of manipulators of 1s, and a load-carrying capacity of 15 kg. The coal pieces in a size of 50~300 mm can be sorted out with a success rate of over 90%.

       

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