邓明瑞, 刘红娜. 浮选尾煤浮选脱铁制备高岭土的试验研究[J]. 选煤技术, 2021, 49(4): 13-18. DOI: 10.16447/j.cnki.cpt.2021.04.003
    引用本文: 邓明瑞, 刘红娜. 浮选尾煤浮选脱铁制备高岭土的试验研究[J]. 选煤技术, 2021, 49(4): 13-18. DOI: 10.16447/j.cnki.cpt.2021.04.003
    DENG Mingrui, LIU Hongna. Experimental study on recovery of kaolinite from flotation tailings through removal of iron using flotation process[J]. Coal Preparation Technology, 2021, 49(4): 13-18. DOI: 10.16447/j.cnki.cpt.2021.04.003
    Citation: DENG Mingrui, LIU Hongna. Experimental study on recovery of kaolinite from flotation tailings through removal of iron using flotation process[J]. Coal Preparation Technology, 2021, 49(4): 13-18. DOI: 10.16447/j.cnki.cpt.2021.04.003

    浮选尾煤浮选脱铁制备高岭土的试验研究

    Experimental study on recovery of kaolinite from flotation tailings through removal of iron using flotation process

    • 摘要: 为拓展浮选尾煤的综合利用方式,实现浮选尾煤中有价矿物的高附加值利用,文章提出了一种新的浮选尾煤综合利用途径——从浮选尾煤中分选回收高岭土。结合高岭土分选方法、铁矿分选方法,提出了以炭颗粒为载体的炭与铁混合浮选和抑铁浮高岭土两种分选技术路径,以便与选煤厂洗选工艺相结合, 优化高岭土制备流程。试验以唐山矿选煤厂浮选尾煤为研究对象,在对其进行矿物组成、元素含量以及粒度组成分析的基础上,进行了相关分选试验。研究结果表明:高岭土在试样的主要晶相矿物中占比在85%以上,铁的赋存形式主要是赤铁矿,结构型铁含量较低,具备脱铁制备高岭土的前提条件;以阴离子脂肪酸及其脂类为捕收剂时,炭与铁的混合浮选和抑铁浮高岭土两种方式选择性均较差,即便是在捕收剂用量较低且抑制剂用量较大时,铁的脱除效果仍较差;而采用阳离子捕收剂进行正浮选试验时,在捕收剂用量约为900 g/t、抑制剂用量约为120 g/t的条件下,一次浮选即可显著提高泡沫产物煅烧白度约9个百分点,较分选前铁含量降低约20%,脱除率约为60%,且产品产率较高,接近50%,可起到减少后续磁选等环节入料量、优化高岭土制备工艺的作用。

       

      Abstract: For seeking more ways of comprehensive utilization of flotation tailings and realizing high value-added utilization of valuable minerals in flotation tailings, the method for recovery of kaolinite from tailings, a new mode of comprehensive utilization of tailings, is proposed.Through integration of the methods for separation of kaolinite and iron, two technical schemes are applied, i.e.bulk flotation of carbon and iron with carbon particles as carrier, and separation of kaolinite by inhibition of iron, so as to allow such processes to incorporate with existing flotation circuit of a coal preparation plant.The study is made in the paper with the flotation tailings from Tangshan Mine Coal Preparation Plant as the object, and relevant separation tests are made based on analysis of the mineral composition, element content and size composition of the tailings.Study result shows that: kaolinite occupies a dominate share of about 85% in the main crystalline minerals of the test sample; the occurrence of iron is dominantly in forms of hematite with a relatively low content of structural iron—all favorable requisite conditions for separation of kaolinite through removal of iron; the two processes as mentioned above all operate with a relatively poor selectivity when anionic fatty acids or their lipids are used as the collector, and the effect of removal of iron is still unsatisfactory even at a reduced dosage of collector and an increased dosage of inhibitor; whereas, when positive flotation is made with cationic collector at a collector dosage of 900 g/t and an inhibitor dosage of 120 g/t, there can be seen, through a single flotation process, an increase of calcination whiteness of froth product by 9 percentage points, an overall reduction of the content of iron by about 20% with a rate of removal being around 60%; and a sharp rise of product yield reaching 50%.This can lead to an reduction of volume of feed to subsequent magnetic separation link and optimization of kaolinite separation process.

       

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