谢登峰. 重介质旋流器生产系统动态仿真与优化研究[J]. 选煤技术, 2022, 50(4): 23-27. DOI: 10.16447/j.cnki.cpt.2022.04.005
    引用本文: 谢登峰. 重介质旋流器生产系统动态仿真与优化研究[J]. 选煤技术, 2022, 50(4): 23-27. DOI: 10.16447/j.cnki.cpt.2022.04.005
    XIE Dengfeng. Study on dynamic simulation and optimization of heavy medium cyclone washing system[J]. Coal Preparation Technology, 2022, 50(4): 23-27. DOI: 10.16447/j.cnki.cpt.2022.04.005
    Citation: XIE Dengfeng. Study on dynamic simulation and optimization of heavy medium cyclone washing system[J]. Coal Preparation Technology, 2022, 50(4): 23-27. DOI: 10.16447/j.cnki.cpt.2022.04.005

    重介质旋流器生产系统动态仿真与优化研究

    Study on dynamic simulation and optimization of heavy medium cyclone washing system

    • 摘要: 为了提高重介质旋流器的分选效果,借助交互设计工程分析软件(IDEAS)重构整个重介质旋流器生产系统模型,以入料原煤特性、悬浮液特征、旋流器结构及外部操作条件等为初始参数,对重介质旋流器生产系统进行动态仿真模拟,验证了所建立的模型可靠性和初始参数的准确性,并基于选定模型和初始参数优化现有生产系统,从而确定选煤厂改造内容。优化后重介质旋流器生产系统各项指标达到预期要求:精煤灰分为10.36%,中煤带精煤量为7.17%,矸石带煤量为2.86%;重介质旋流器一段可能偏差为0.050 g/cm3,二段可能偏差为0.055 g/cm3,数量效率为92.19%。系统优化后年新增精煤产量为2.496万t,为选煤厂带来显著的经济效益。

       

      Abstract: With an aim to achieving an improved washing effect of the heavy medium cyclone, the entire washing system is restructured using the interactive design engineering analysis software (IDEAS)and dynamically simulated with the raw coal property, medium suspension characteristic data, cyclone′s structural parameters and external operating conditions as the initial parameters, to verify the reliability of the model selected and the accuracy of the initial parameters. Following optimization of the existing system using the selected model and the verified initial parameters, the content of the renovation work to be made for further optimization of the system is thus defined. Practice shows the renovated system can operate with its all performance indices well up to the desired requirements; the ash of the clean coal and the loss of coal in middlings and rejects are lowered to 10.36%, 7.17% and 2.86% respectively; and the system works with an overall organic efficiency of 92.19% with the Epm values of its first and second stages being 0.050 g/cm3 and 0.055 g/cm3, respectively. The use of the renovated system makes it possible for the plant to gain an additional clean coal production capacity of 24.96 thousand tons, bringing about a noticeably favorable economic result.

       

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