高瑞冬, 董宪姝, 孙玉金, 樊玉萍, 王明星. 药剂乳化与微泡协同强化浮选效果的研究[J]. 选煤技术, 2022, 50(6): 20-25. DOI: 10.16447/j.cnki.cpt.2022.06.005
    引用本文: 高瑞冬, 董宪姝, 孙玉金, 樊玉萍, 王明星. 药剂乳化与微泡协同强化浮选效果的研究[J]. 选煤技术, 2022, 50(6): 20-25. DOI: 10.16447/j.cnki.cpt.2022.06.005
    GAO Ruidong, DONG Xianshu, SUN Yujin, FAN Yuping, WANG Mingxing. Study on concerted action of emulsified agent and microbubble for enhancement of fine coal flotation effect[J]. Coal Preparation Technology, 2022, 50(6): 20-25. DOI: 10.16447/j.cnki.cpt.2022.06.005
    Citation: GAO Ruidong, DONG Xianshu, SUN Yujin, FAN Yuping, WANG Mingxing. Study on concerted action of emulsified agent and microbubble for enhancement of fine coal flotation effect[J]. Coal Preparation Technology, 2022, 50(6): 20-25. DOI: 10.16447/j.cnki.cpt.2022.06.005

    药剂乳化与微泡协同强化浮选效果的研究

    Study on concerted action of emulsified agent and microbubble for enhancement of fine coal flotation effect

    • 摘要: 为提高浮选效果,降低浮选药剂用量,以马兰矿选煤厂入浮煤泥为研究对象,采取在矿浆准备器前加装药剂乳化装置和在浮选槽中安装微泡发生器的方式,对药剂乳化与微泡协同强化浮选效果进行了研究。工业性试验结果表明:与常规浮选相比,在相同药剂用量条件下药剂乳化可使浮选精煤产率大大提高,同时浮选尾煤灰分也明显提高,有效减少了尾煤“跑粗”;增加微泡可大幅提高矿粒与气泡的碰撞几率,强化超细粒煤泥的浮选,有助于提高精煤产率;当捕收剂用量为315 mL/min、起泡剂用量为125 mL/min、微泡总充气量为400 L/min时,药剂乳化与微泡协同强化浮选效果达到最佳,与常规浮选相比,浮选精煤产率提高4.14个百分点,浮选药剂用量降低15%左右。药剂乳化与微泡协同强化浮选不仅能显著提高浮选精煤产率,而且可以大大降低浮选药剂用量,实现浮选生产的增效降耗,有利于提高选煤企业的经济效益和社会效益。

       

      Abstract: With an aim to improve flotation performance and reduce consumption of agents, the flotation seed of Malan Mine Coal Preparation Plant is taken as the object of study, two devices are additionally fitted—an agent emulsifier ahead of the pulp preprocessor and a microbubble generator in flotation cell, and industrial test is conducted to explore the influence on flotation effects produced by emusified agent-microbubble synergistic action.Results of industrial test made at the coal preparation plant of Malan Mine show that when the same amount of agent is used in an emulsified form, there can be seen a sharp rise of yield of flotation concentrate and an effective prevention of loss of coarser coal particles in tailings; with the use of collector and frother respectively at a dosage of 315 mL/min and 125 mL/min, and a total aeration quantity of 400 L/min for microbubble generation, an optimal flotation result can be expected under the combined effect of emulsified agent and microbubbles, and in this case compared with conventional flotation process, the yield of concentrate is noticeably increased by 4.14 percentage points while the overall consumption of agents is drastically reduced by around 15%. The use of the flotation process can lead to improvement of flotation efficiency and improvement of both social and economic benefits for the coal preparation plant.

       

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