任子成. 输送带耐磨铠甲技术的研究与应用[J]. 选煤技术, 2022, 50(6): 26-34. DOI: 10.16447/j.cnki.cpt.2022.06.006
    引用本文: 任子成. 输送带耐磨铠甲技术的研究与应用[J]. 选煤技术, 2022, 50(6): 26-34. DOI: 10.16447/j.cnki.cpt.2022.06.006
    REN Zicheng. Study and application of the wear-resistant armoring technology for protection of belt conveyor[J]. Coal Preparation Technology, 2022, 50(6): 26-34. DOI: 10.16447/j.cnki.cpt.2022.06.006
    Citation: REN Zicheng. Study and application of the wear-resistant armoring technology for protection of belt conveyor[J]. Coal Preparation Technology, 2022, 50(6): 26-34. DOI: 10.16447/j.cnki.cpt.2022.06.006

    输送带耐磨铠甲技术的研究与应用

    Study and application of the wear-resistant armoring technology for protection of belt conveyor

    • 摘要: 在物料运输过程中,输送带磨损可导致意外停产和大量的备件消耗,但至今仍没有较好的解决办法。针对现有输送带修复技术修复效果不佳的问题,对输送带摩擦系统进行了分析,并基于抗磨理论提出了输送带耐磨铠甲技术,即通过在输送带表面涂覆一层坚韧的、含有高密度硬质点的耐磨铠甲,以实现抵御磨损、延长输送带使用寿命的目的。试验和现场测试表明:输送带耐磨铠甲基体相与输送带橡胶的粘接强度可达到1级,输送带耐磨铠甲基体相与增强相的粘接强度可达到3级以上;精煤运量为9万t/d的钢丝芯输送带修复后运行300 d,耐磨铠甲涂层脱落率在1%以下,平均磨耗厚度在0.5 mm以下,预期使用寿命达6 a以上。修复案例表明:输送带耐磨铠甲技术可高效修复输送带防溢裙边和落料区的大面积磨损,输送带修复后运行12个月,耐磨铠甲涂层脱落率均在0.5%以下,磨损率低于20%,预期使用寿命在5 a以上。输送带耐磨铠甲技术操作简便,施工速度快,能优质高效地修复输送带磨损,有效延长输送带使用寿命,是输送带磨损修复的理想解决方案。

       

      Abstract: During the delivery of materials, wear of belt of conveyor may cause accidental shutdown of belt and wearing of a large number of parts—a problem which has so far failed to be tackled for lack of better solutions, and the use of the technologies currently available to restore the worn belt fail to produce the desired result. Based on the abrasion resistance theory, and in line with the characteristics of abrasion wear of conveyor belt, the technology for repair of belt's wear points with highly wear-resistant armor coat is developed. Through applying a tough and wear-resisting coat consisting of high-density hard particles onto belt's wearing part can lead to higher wear-resisting capacity and extended service life of belt. Result of test on site shows that the bonding strength between the matrix phase and belt's rubber material is up to the grade-1 level while that between the matrix phase and reinforcing phase can reach above the grade-3 level; for a 90 000 t/d—capacity clean coal steel-core belt conveyor, after the belt keeps running for a period of 300 days, the armor coats are all below 1% in falling-off rate with a abrasion thickness of less than 0.5 mm, and the belt can sustain a service life of over 6 years. Result of field application shows that by using this technology, the wearing of the spill aprons and the discharge end over a large area can be effectively remedied; after the repaired belt runs for a period of 12 months, the armor coats are observed to have a rate of detachment of below 0.5% and a wear rate of below 20%, and their expected lifespan can reach over 5 years; and the technology can be easily and rapidly applied, and proves to be an ideal approach for remedy of wearing belt.

       

    /

    返回文章
    返回