荣辉选煤厂中矸磁尾分级再选改造实践

    Technical transformation implemented at Ronghui Coal Preparation Plant for realizing classification and recleaning of middling and refuse magnetic tailings

    • 摘要: 荣辉选煤厂中矸磁选尾矿经过分级浓缩回收的粗中煤泥,灰分在60%~72%之间,全部作为中煤影响综合中煤发热量,易造成中煤滞销;部分掺入中煤、部分掺入矸石,则会造成资源浪费。为此,通过对中矸磁尾的粒度组成及其中> 0.125 mm粒级的密度组成进行分析,最终确定了中矸磁尾采用“旋流器分级+螺旋分选”的分级分选改造方案。结果表明:改造后分级环节分级效率高达73.78%,总错配物仅为5.92%,通过粒度为0.13 mm,平均分配误差为2.51,分级精度较高;螺旋分选机的数量效率达到了90.56%,不完善度为0.109,分选效果较好;综合中煤发热量由12.25 MJ/kg提高至15.07 MJ/kg,螺旋尾矿发热量为1.50 MJ/kg,排放到矸石;改造后可增加销售收入为316.86万元/a,经济效益非常明显。

       

      Abstract: The coarse-grained slime recovered from middling and refuse magnetic tailings through classification and thickening processes has an ash content ranging from 60% to 72%. If all the product is mixed with the middling product of heavy medium separation system, the composite middling product is rendered unsaleable due to its low calorific value. Mixing of the product partly with middling and refuse would cause a waste of coal resource. To tackle this issue, an analysis is made of the size composition of the middling and refuse magnetic tailigns as well as the density composition of the > 0.125 mm size in tailings. Based on results of analysis, the scheme for treating the tailing through classification with cyclone and separation with spiral separator is finally opted for use. Through the technical transformation, the classification efficiency is seen to go up to 73.78% with the proportion of total misplaced materials dropped to merely 5.92% and the through size and mean partition error lowered respectively to 0.13 mm and 2.51, well reflecting the high classification accuracy. The spiral separator works remarkably well with an organic efficiency reaching 90.56%, and a greatly lowered imperfection of 0.109. The calorific value of combined middling product is increased from 12.25 MJ/kg to 15.07 MJ/kg, and the tailing product of spiral separator is rejected as its calorific value is reduced down to 1.50 MJ/kg. The transformation work allows Ronghui Plant to gain an additional sales revenue of 3.1686 million yuan a year, bringing about a remarkable economic benefit for the plant.

       

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