“黑灯”选煤厂建设与发展路径探究

    Exploration of the path for development of blacklight coal preparation plant

    • 摘要: 选煤是一个多工艺、多系统、多设备、多因素耦合的复杂工艺流程,随着工业智能化推进,选煤厂智能化建设成为煤炭行业转型升级关键方向,但目前仍处于起步阶段,且目前选煤智能化研究聚焦于单设备自动化升级与局部系统优化,导致全流程协同控制、动态决策优化等核心能力薄弱,对“黑灯”选煤厂这一新兴且具前瞻性的方向研究尚浅。为了给“黑灯”选煤厂系统规划与实践应用提供理论支撑,立足于国内选煤智能化建设发展现状与趋势,介绍了现阶段选煤智能化发展特点与技术成果以及“六重六轻怪相”。结合行业痛点与政策导向,着眼于加快“黑灯”选煤厂建设步伐,对“黑灯”选煤厂创建的可行性及基本特征进行了研判,并明确了“黑灯”选煤厂创建总体思路、需要统一的相关认识以及“黑灯”选煤厂实现路径,即先车间黑灯后全厂黑灯、先生产黑灯后管理黑灯、先有限黑灯后完全黑灯,进行L1—L3共3个层次的分级建设。探究结果为“黑灯”选煤厂的理论构建与实践推广提供了系统性解决方案,对煤炭行业绿色低碳转型具有重要参考价值。

       

      Abstract: Coal preparation is a complex process that integrates a multiple of technologies, systems, equipment and factors. Along with ongoing advancement of industrial intelligence, development of intelligent coal preparation plant has become the key direction for transition and upgrading of the coal sector. Yet, such a process is still in the initial stage, and the research work currently made in this respect is primarily centered on enhancement of automation level of individual equipment and optimization of partial systems. As a result, the plant is rendered weak in making whole process collaborative control and dynamic decision optimization and in other core capabilities. What′s more, only superficial work has so far been conducted on the direction for the development of the newly emerging blacklight plant with a forward-looking vision. In order to provide a theoretical support for planning and operation of the systems of such a plant, and in light of the state-of-the-art and developing trend of domestic intelligent coal preparation plants, analysis is made on the characteristics of and technical achievement obtained in development of intelligent coal preparation plants at the present stage, as well as the strange phenomenon of laying more stress on six aspects and less on another six aspects. Following an analysis of the challenges faced by the coal sector and the guidance of relevant policies, the feasibility of developing the blacklight plant and its basic features are investigated, with an aim to accelerate the development of such plants in China. The general idea for the development of blacklight plants and the points requiring for unified understanding on their development path are proposed. It is pointed out that the development of a blacklight plant should be carried out by stages form level L1 to level L3 in a planned way, namely, realization of first intelligent coal washing operation and then plant management, and turning the entire plant gradually from a partially intelligent type to a completely intelligent one. The work made in the paper provides a systematic solution with both theoretical and practical approaches for the development and promotion of a blacklight plant, and has an important reference value for green and low-carbon transition of China′s coal industry.

       

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