基于响应曲面法的尾煤泥混凝-絮凝沉降试验研究

    Experimental study on settling of tailing slurry through combined use of coagulant and flocculant by means of response surface approach

    • 摘要: 选煤厂尾煤泥具有粒度细且黏土含量高的特点,一直存在着无法高效沉降的难题。为提高沉降效果,以新汶矿业集团下属选煤厂尾煤泥为研究对象,探索了絮凝剂单独作用以及混凝剂与絮凝剂的协同作用对尾煤泥沉降性能的影响,结果表明絮凝剂单独作用时,沉降速度低于混凝剂与絮凝剂的协同作用。基于混凝-絮凝沉降试验结果,进一步通过响应曲面法优化了组合药剂作用下尾煤泥沉降的药剂制度,结果表明:混凝剂用量对初始沉降速度及上清液浊度的影响显著性均大于絮凝剂用量和两药剂添加间隔时间;随混凝剂用量的增加,尾煤泥的初始沉降速度呈先增加后下降的趋势,而上清液浊度则呈现先减小后增加的趋势;响应曲面法优化后的试验范围内最佳沉降条件为药剂添加间隔时间为60 s,混凝剂用量为72.16 g/t,絮凝剂用量为99.9 g/t,此时模型预测尾煤泥的沉降速度为65.03 cm/min,浊度为11.52 NTU,模型准确度较高,能够较好地用来优化尾煤泥的沉降效果。分形维数分析结果表明,铵盐混凝剂KD-1和絮凝剂APAM的联用可以增加絮体分形维数以及絮凝体结构的密实度。

       

      Abstract: Tailing slurry of coal preparation plants features fine size of particles and a high content of fine clay. How to make effective settlement of it is a long-standing problem that still remains unsolved. In order to seek a better way for its settlement, the tailing slurry from the coal cleaning plants under Xinwen Mining Group is taken as the object to explore the effects on settling of the slurry produced by use of flocculant alone and by combined use of coagulant and flocculant. As indicated by study results, with the use of flocculant alone, the settling velocity is lower than the combined use of coagulant and flocculant. Based on results of experimental study on the effects that can be obtained by using the two agents in combination, the regime of agents in the case of using both agents is further optimized using response surface method. Study result shows that, in terms of significance, the effects of dosage of coagulant on initial settling velocity and turbidity of supernatant are greater than the effects produced by the time interval between dosing of the two agents; with the increase of dosage of coagulant, the initial settling velocity of tailing slurry tends to first increase and then decrease while the turbidity of supernatant shows a tendency which is just the opposite of that of settling velocity; after optimization with response surface method, it is noted that within the experimental range, effective settling of the slurry can be expected under the optimal conditions of a time interval of 60 s, a coagulant dosage of 72.16 g/t and a flocculant dosage of 99.9 g/t; under the above-mentioned optimal settling conditions, the model-predicted settling velocity and supernatant turbidity values are 65.03 cm/min and 11.52 NTU, respectively, well indicating the high accuracy of the model and its capacity for optimization of settling effect; and fractal dimension analysis shows that the use of ammonium salt coagulant KD-1 and flocculant APAM in combination can lead to increase of number of fractal dimensions and structural compactness of flocs.

       

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