重介质旋流器内壁损伤无损检测技术研究与应用

    Study and application of the technology for nondestructive detection of damage of inner wall of heavy medium cyclone

    • 摘要: 重介质选煤是一种高效率的选煤方法,重介质旋流器内壁损伤会影响分选效果。然而,此类损伤通常不易被及时发现,且检查难度较大,维修耗费时间较长。针对上述问题,基于超声相控阵检测技术,搭建了由相控阵检测系统和图像传输系统组成的超声无损检测平台,对涡北选煤厂损伤状况不同的重介质旋流器内壁进行无损检测研究。研究表明,该技术能快速、准确、直观地评估重介质旋流器内壁的磨损状况,清晰检测出重介质旋流器内壁无损伤、内壁磨损缺陷以及内壁破损缺陷等情况。结果表明,无损检测平台的投用有效降低了涡北选煤厂事故台时0.03 h/万t原煤;减少了因重介质旋流器内壁磨损对分选精度的影响,每年可避免经济损失约56万元。该无损检测技术切实提升了选煤厂生产管理水平和经济效益,对推动密闭复杂黏合介质体类设备损伤检测技术的发展具有积极作用,且为类似设备磨损状况的检测,提供了有益参考。

       

      Abstract: Heavy medium separation is a highly effective coal washing method. Yet, its washing efficiency would be affected if its inner wall is damaged to a certain extent. Because of the difficulty in inspection and timely detection of the inner wall lining of the cyclone, a longer maintenance and replacement time is hence required, and the use of conventional detection method usually cannot meet with the expected results. To tackle this issue, an ultrasonic nondestructive detection platform is developed based on the ultrasonic phased array inspection technology. The platform is made up by phased array inspection system and image transmission system. Study made with the platform for detection of damages of cyclone′s inner lining in varying degrees at Wuobei Coal Preparation Plant shows that the conditions of the lining such as wear degree, no sign of wear and presence of wear-induced failure or defects can be directly discerned clearly in a timely and accurate manner; the time of shutdown of cyclone is reduced by 0.03 h for treating per 10 000 tons of raw coal due to reduced occurrence of accidents; as the adverse impact on cyclone′s separation sharpness caused by its structural wear is alleviated, a loss of 560 000 yuan can be avoid per year; and the use of the method can realistically lead to improvement of both management efficiency and economic performance of the Plant. The use of the technology is of great significance for the development of the technology for detection of damage of any closed-type equipment operating with complex cohesive medium, and it is likewise suitable for detection of wear conditions of different, kinds of similar equipment. The application of the technology proves to have a broad prospect.

       

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