基于深度学习的振动筛筛面物料量检测算法研究

    Research on deep learning-based material volume detection algorithms for vibrating screen surfaces

    • 摘要: 振动筛作为煤炭洗选过程中的重要设备,其筛面物料量对生产效率和管理水平具有直接影响,但传统的人工监测方式存在主观误差大、无法实时监测、工人劳动强度大等问题。振动筛筛面物料体积小、特征模糊,经典目标检测算法无法满足检测需求。针对上述问题,提出了一种基于深度学习的振动筛筛面物料量检测算法——MFI-YOLOv7。MFI-YOLOv7在YOLOv7的基础上,在主干(Backbone)网络中采用全维度动态卷积ODConv,提升网络的特征提取能力;在瓶颈(Neck)层设计CARAFE-FPN特征融合结构,加强特征融合;在预测(Prediction)层设计预测框损失函数Focal-CIOU Loss,增强网络的定位能力。为验证检测效果,通过消融实验和对比实验对MFI-YOLOv7的有效性进行了验证:消融实验结果表明,ODConv,CARAFE-FPN和Focal-CIOU Loss的引入提高了模型的精确率、召回率和平均精度均值,三项指标分别提升了1.68,1.07,1.68个百分点;对比实验结果表明,MFI-YOLOv7在检测精度和速度方面均优于Faster R-CNN,SSD,CenterNet,YOLOv7,YOLOv10等经典目标检测算法。此外,还对MFI-YOLOv7在实际场景中的应用效果进行了测试分析,结果表明该算法在不同光照条件、不同摄像头机位以及不同物料状态下的检测效果均优于其他算法:在光照条件变化较大的场景中,MFI-YOLOv7的物料检出率提升了5~21个百分点;在物料稠密和稀疏的场景中,MFI-YOLOv7的物料检出率分别为82.67%和68.75%;摄像头机位对检测效果亦具有影响。文章提出的MFI-YOLOv7为振动筛筛面物料量的自动检测提供了一种有效解决方案,有助于提高选煤厂的生产效率和智能化管理水平。

       

      Abstract: The vibrating screen is an important equipment in coal washing process. The amount of materials on its screening surface has a direct impact on production efficiency and management level. However, the traditional manual monitoring method has problems such as large subjective errors, inability to conduct real-time monitoring, and high labor intensity. The volume of materials on the screening surface of the vibrating screen is small with indistinct features, making the classic object detection algorithms incapable of meeting the detection requirements. To tackle the above problems, a deep learning-based algorithm MFI-YOLOv7 for detecting amount of materials on vibrating screen′s surface is proposed. With YOLOv7 as the basis, MFI-YOLOv7 adopts the Omni-Dimensional Dynamic Convolution (ODConv) in the Backbone network to enhance the feature extraction ability of the network. In the Neck layer, a CARAFE-FPN feature fusion structure is designed to strengthen feature fusion. In the Prediction layer, a prediction box loss function, Focal-CIOU Loss, is designed to enhance the positioning ability of the network. To verify the detection effect, the effectiveness of MFI-YOLOv7 is verified through ablation experiments and comparative experiments. The results of the ablation experiments show that the introduction of ODConv, CARAFE-FPN and Focal-CIOU Loss has improved the precision, recall rate and the mean average precision of the model with these three indicators being increased by 1.68, 1.07 and 1.68 percentage points, respectively. The results of the comparative experiments indicate that MFI-YOLOv7 outperforms classic object detection algorithms such as Faster R-CNN, SSD, CenterNet, YOLOv7 and YOLOv10 in terms of both detection accuracy and speed. In addition, the application effect of MFI-YOLOv7 in actual scenarios was also tested and analyzed. The results show that the detection effect of this algorithm is superior to other algorithms under different lighting conditions and at different camera positions, and material states. In scenarios with large changes in lighting conditions, the material detection rate of MFI-YOLOv7 is seen to increase by 5 to 21 percentage points. In the case of detecting concentrated and loosely scattered the materials, the detection rates of MFI-YOLOv7 are 82.67% and 68.75% respectively. The camera position also has an impact on the detection effect. The MFI-YOLOv7 proposed offers an effective solution for the automatic detection of the amount of materials on vibrating screen surface, and is helpful to improvement of the production efficiency and intelligent management level of coal preparation plants.

       

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