智能干选机在谢桥选煤厂的应用实践

    Application of the intelligent dry separator at Xieqiao Coal Preparation Plant

    • 摘要: 煤炭在未来相当长时间内依然是我国不可替代的主体能源。煤炭的清洁高效利用是“碳达峰、碳中和”战略的重要组成部分,原煤高效排矸是煤炭高值化利用的源头技术之一。随着算力与深度学习算法的不断发展,块煤智能分选逐渐成为煤矸石剔除的重要工艺方法之一。为了解决现有液压驱动式动筛跳汰机工作过程故障率高,工人劳动强度大等问题,谢桥选煤厂采用两台智能干选机(G207,G208)对200~50 mm块原煤进行分选,并对智能干选机的工作情况与工艺效果进行了分析和评定。单机试验结果表明,两台智能干选机矸石带煤率分别为2.14%和2.43%,矸石排出率分别为96.39%和96.62%,均在指标要求范围内,工艺效果较为理想。谢桥选煤厂智能干选机的应用显著降低了工人劳动强度,改善了作业环境,降低了企业生产成本,提高了产品产率,增加了企业经济效益,取得了良好的经济效益和社会效益,为选煤厂智能化升级改造奠定了良好的技术基础。

       

      Abstract: Coal will remain an irreplaceable primary energy source for a considerably long period of time in the future in China, and clean and efficient utilization of coal plays an important part in the drive of the country to achieve its strategic goal of realizing carbon peaking and carbon neutrality. Efficient removal of gangue from raw coal is one of the source technologies for realizing high-value utilization of coal. With the ongoing development of high-speed computation and deep learning technologies, intelligent separation of lump coal has become gradually one of the important processes in coal preparation plants. To address the issues of the existing hydraulically-driven moving sieve jig having a high failure rate during operation and a heavy labor intensity for workers, this process has been applied at Xieqiao Plant for removal of gangue from the 200~50 mm raw coal using two intelligent dry separators G207 and G208. Furthermore, the working conditions and separation effect of the separators are analyzed and evaluated. Results of test made with the two stand-alone separators show that losses of coal in gangue and gangue removal rates is both cases are 2.14% and 2.43% and 96.39% and 96.62%, respectively, which are all within the range of required indicators. The use of the separators has met with an ideal result, making it possible for the plant to realize ease of labor intensity, improvement of working environment, reduction of operating cost, increase of recovery of coal and significant improvement of both social and economic benefits. This has laid a solid technical foundation for the intelligent upgrading and transformation of coal preparation plant.

       

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