基于灰度检测的煤泥浮选尾矿灰分预测方法研究

    Study on the gray-level-based method for prediction of ash content of flotation tailings

    • 摘要: 浮选尾矿灰分是煤泥浮选重要产品指标之一,其在线检测技术的研究及应用是浮选过程实现智能闭环控制的重要基础。为克服传统γ射线或X射线,以及当前基于机器视觉的尾矿灰分检测过程中存在的问题,提出了一种新型的基于漫反射的煤浆灰度检测装置以及相对应的基于灰度检测及多段线性插值的煤泥浮选尾矿灰分预测方法。结果表明:灰度检测装置选用波长为850 nm的近红外环形光源进行补光,补光效果好,相机焦距、光圈等可调,从而可获得清晰的图像,且相机拍摄时仅选取液面以下的图像进行分析,可避免煤浆表面漂浮泡沫的影响;灰度检测结果与不同灰分试样煤浆的灰度呈良好的正相关性,且同一灰分试样多次检测得到的灰度值重复性高、稳定性好;试样灰分与煤浆图像灰度值间建立的多段线性插值函数模型,可在试验范围内较准确地预测不同的灰分,表现为95%以上的预测误差均低于±1%,最大误差算数平均值仅为0.51%。研究结果可为浮选过程实现智能闭环控制提供一定助力。

       

      Abstract: The ash content of flotation tailing is an key product indicator in flotation process. Therefore, the study and application of the technology for online detection of this indicator constitutes an important basis for realizing intelligent closed-loop control of flotation process. In order to address the problems encountered in detection of flotation tailing ash content with the γ-ray/X-ray and machine vision-based methods in current use, a novel diffusion reflection-based-detector together with the corresponding grey-level and multi-section linear interpolation-based ash prediction method are developed. Application shows that the detector uses a circular near-infrared light source with a wavelength of 850 mm as fill-in lighting for its good working effect; as the focus length and apertures of camera are both adjustable,clear images can be obtained, and only those images below the surface of the pulp are analyzed for eliminating the interference caused by foams flotating on pulp surface; the detected gray levels are in positive correlation with those of the pulp samples with different ash contents, and the grey level of the same pulp sample obtained through repeated measurements has a reliably high reproducibility; the linear interpolation function model constructed based on relation of sample ash with pulp image can make a relatively accurate prediction of the ash values of different slurry samples within the experimental range; and the prediction error of over 95% is ±1% with the maximum arithmetic average being 0.51%. The study made in the paper can help promote the realization of closed-circuit control of flotation process.

       

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