高河洗煤厂调浆能量输入对煤泥浮选指标影响研究

    Study on the influence of slurry energy input on coal slurry flotation indicators in Gaohe Coal Washing Plant

    • 摘要: 调浆预处理是浮选作业前的重要环节,其能量输入对煤泥颗粒与浮选药剂的吸附效果有重要影响。采用正交试验方法研究了浮选动力学中调浆时间、机械搅拌强度以及捕收剂用量的最佳工艺条件,建立了不同粒级煤泥的浮选动力学能量适配模型,利用正交试验得到调浆时间、搅拌强度以及捕收剂用量对浮选效果的显著性影响,并确定了最佳因素水平,其中显著性先后顺序为:搅拌时间>捕收剂用量>转速,针对调浆最优的因素搭配方案为调浆时间为40 s,每吨干煤泥捕收剂用量为2.07 g,转速500 r/min。同时考察了各因素对浮选指标的影响。研究结果旨在为煤泥浮选减少能量消耗和药剂浪费提供理论参考,也为选煤厂改进浮选设备,提高浮选效率提供理论指导。

       

      Abstract: Slurry preprocessing is a crucial step before flotation operations, and its energy input significantly affects the adsorption efficiency between coal slime particles and flotation reagents. An orthogonal experimental method is used to investigate the optimal process conditions for conditioning time, mechanical agitation intensity, and collector dosage in flotation kinetics. A flotation kinetics energy adaptation model for different particle size fractions of coal slime is established. Utilizing the orthogonal experiments, the significant impact of conditioning time, agitation intensity, and collector dosage on flotation performance is determined, and the optimal factor levels are identified. The order of significance is: conditioning time > collector dosage > stirring speed. The optimal factor combination scheme for conditioning is determined as: conditioning time of 40 s, collector dosage of 2.07 g per ton of dry coal slime, and stirring speed of 500 r/min. The influence of each factor on flotation indicators is also examined. The research results aim to provide theoretical guidance for reducing energy consumption and reagent waste in coal slime flotation, and to offer theoretical support for coal preparation plants to improve flotation equipment and enhance flotation efficiency.

       

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