水质参数对煤颗粒-气泡黏附特性及浮选效果的影响机理研究

    Study on the Influence Mechanism of Water Quality Parameters on Coal Particle-Bubble Adhesion Characteristics and Flotation Effect

    • 摘要: 为揭示选煤过程中水质对煤泥浮选效果的影响机理,聚焦离子种类(Ca2+和Al3+)、离子浓度、pH 值及水质硬度等关键水质参数,系统考察其对煤颗粒-气泡包裹角的作用规律,并结合浮选试验验证包裹角与浮选效果的关联性。研究采用高速摄像技术捕捉煤颗粒与气泡的碰撞黏附过程,通过测量包裹角表征二者相互作用强度,同步分析不同水质环境下精煤产率、灰分及浮选完善指标的变化。研究结果表明:随着离子浓度的增大,煤颗粒-气泡包裹角呈上升趋势,其中焦煤颗粒-气泡包裹角响应最为明显,浮选过程中应当保持较低的离子浓度(< 10−4 mol/L),此时可获得较高的浮选精煤产率和符合要求的精煤灰分;在pH值为5~9范围内,包裹角受pH值影响较小,在pH = 7时包裹角达到最高值,pH > 7时包裹角略有减小,浮选精煤产率随着pH值的增加呈现先增加后减小的趋势,当溶液pH值为中性或弱碱性时(pH = 7或8),可得到较高的浮选精煤产率和较低的精煤灰分;水质硬度对包裹角有显著影响,包裹角在水质硬度约为400 mg/L时达到最大值,当浮选水质硬度为300~400 mg/L时,三种煤种煤泥浮选精煤产率较高,可达到75.00%以上,同时浮选精煤灰分较低,浮选完善指标相对较高,可选择在较低的水质硬度环境下进行浮选。该研究明确了水质参数通过调控包裹角影响浮选效果的内在机制,为优化煤泥浮选工艺参数、提升分选效率提供了理论支撑与实践指导。

       

      Abstract: To reveal the influence mechanism of water quality on coal slime flotation effect during coal preparation, this study focuses on key water quality parameters such as ion types (Ca2+and Al3+), ion concentration, pH value, and water hardness. It systematically investigates their action laws on the coal particle-bubble encapsulation angle and verifies the correlation between the encapsulation angle and flotation effect through tests. The research uses high-speed camera technology to capture the collision and adhesion process between coal particles and bubbles, characterizes the interaction intensity between them by measuring the encapsulation angle, and synchronously analyzes the changes in clean coal yield, ash content, and flotation perfection index under different water quality environments. The results show that: with the increase of ion concentration, the coal particle-bubble encapsulation angle shows an upward trend, among which the coking coal particle-bubble encapsulation angle responds most obviously. During the flotation process, a lower ion concentration (< 10−4 mol/L) should be maintained, at which a higher flotation clean coal yield and qualified ash content can be obtained;within the pH range of 5~9, the encapsulation angle is less affected by pH value, reaching the highest value at pH = 7, and slightly decreasing when pH > 7. The flotation clean coal yield first increases and then decreases with the increase of pH value. When the solution is neutral or weakly alkaline (pH = 7 or 8), a higher flotation clean coal yield and lower clean coal ash content can be obtained;water hardness has a significant impact on the encapsulation angle, which reaches the maximum value when the water hardness is about 400 mg/L. When the flotation water hardness is 300~400 mg/L, the flotation clean coal yield of the three coal types is relatively high, reaching more than 75.00%, with lower clean coal ash content and relatively high flotation perfection index. Therefore, flotation can be carried out in an environment with lower water hardness. This study clarifies the internal mechanism by which water quality parameters affect the flotation performance by regulating the encapsulation angle, providing theoretical support and practical guidance for optimizing coal slime flotation process parameters and improving separation efficiency.

       

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