湍流强制混合调质机流场特性分析及其应用实践

    Flow field characteristics and production practices of turbulent forced mixing conditioner

    • 摘要: 浮选是选煤生产中分选微细煤泥的主要方法,调质预处理可以实现煤粒与药剂的分散均质化,促使药剂在颗粒表面的吸附,为煤泥浮选提供良好的条件,有助于实现煤泥的高效分选。为改善浮选调质作业能力,进而提升煤泥浮选效率和效果,研究采用计算流体力学方法对湍流强制混合调质机的工作特点和流场特性进行了分析,并以平顶山天安煤业股份有限公司八矿选煤厂湍流强制混合调质工艺改造为案例,通过工业对比试验验证了湍流强制混合调质机的生产效果。研究发现:湍流强制混合调质机内可形成均匀且高速的流场,产生强湍流运动,从而强化颗粒-药剂相互作用,提高调浆改质效率。生产实践表明:改造后浮选生产指标大幅提高,在精煤灰分基本相同的条件下,浮选精煤产率提高近1个百分点;药剂耗量大幅降低,其中捕收剂用量降低53.12%,起泡剂用量降低30.55%。研究及应用表明,湍流强制混合调质机能够显著强化颗粒-药剂相互作用效率,为浮选分离提供了良好的基础条件,有效解决了八矿选煤厂入浮煤泥性质恶化导致的浮选药剂耗量高、浮选效率低等问题。

       

      Abstract: Flotation serves as the primary method for separating fine coal slime in coal preparation. Conditioning pretreatment achieves dispersion and homogenization of coal particles and reagents, promotes reagent adsorption on particle surfaces, creates favorable conditions for coal slime flotation, and enables efficient separation. To improve flotation conditioning performance and enhance flotation efficiency, this study examines the turbulent forced mixing conditioning process modification at the Coal Preparation Plant of Pingdingshan Tian'an Coal Mining Co. Ltd. (No. 8 Mine). Using computational fluid dynamics, the operational features and flow field characteristics of the turbulent forced mixing conditioner are analyzed. Industrial flotation comparative trials validated the production effectiveness and feasibility of this modification. The study shows that the conditioner generates a uniform, high-velocity flow field with intense turbulent motion, strengthening particle-reagent interactions and improving conditioning efficiency. Production results show that significant flotation performance improvements: clean coal yield increased by nearly 1 percentage point while maintaining comparable clean coal ash content, alongside substantial reductions in reagent consumption—collector dosage decreased by 53.12% and frother dosage by 30.55%. These findings confirm that the turbulent forced mixing conditioner significantly enhances particle-reagent interaction efficiency, establishing optimal conditions for flotation separation. This effectively resolves the issues of high reagent consumption and low flotation efficiency at the No. 8 Mine plant caused by deteriorating feed slime properties.

       

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