1.3 m大型卧式刮刀卸料离心机参数确定与结构设计

    Parameter determination and structural design of a 1.3 m large-scale horizontal scraper discharge centrifuge

    • 摘要: 为实现1.3 m大型卧式刮刀卸料离心机国产化替代,系统开展设备参数优化与结构创新设计尤为必要。基于设备整体结构及离心脱水工作机理,分析阐述以“大处理能力+低产品水分+高可靠性”为目标,聚焦分离因数、筛篮结构、转速差等关键参数,通过理论建模与定量计算,确定筛篮直径为1 300 mm、离心分离因数为302、电机功率为110 kW等核心运行参数;优化物料停留时间与筛篮开孔率匹配关系,保障脱水效率与处理能力平衡;创新设计分体式机架、反锥式筛篮-刮刀布置及针对性耐磨防护结构,解决大型设备维护不便、易损件寿命短、轴承受力不合理等难题。整机测试结果表明:设备单机处理能力达78 t/h,产品水分控制在12%~16%,振动、噪声及温升均满足设计标准,综合性能达到国际同类产品水平。该设备的成功研制打破离心机进口依赖,为大型选煤厂粗煤泥脱水设备选型提供技术支撑,对推动离心脱水装备大型化、国产化发展具有重要意义。

       

      Abstract: This paper systematically carries out parameter optimization and structural innovation design for a 1.3 m horizontal scraper discharge centrifuge to achieve domestic substitution. The overall structure of the equipment and the mechanism of centrifugal dehydration are elucidated. With the objectives of “high processing capacity, low product moisture, and high reliability,” the study focuses on key parameters such as separation factor, screen basket structure, and differential speed. Through theoretical modeling and quantitative calculation, core operating parameters are determined, including a screen basket diameter of 1 300 mm, a separation factor of 302, and a motor power of 110 kW. The matching relationship between material residence time and screen basket opening rate is optimized to ensure a balance between dehydration efficiency and processing capacity. Innovative designs are implemented, including a split-type frame, an inverted-cone screen basket and scraper arrangement, and targeted wear-resistant protection structures. These innovations solve technical hurdles such as difficult maintenance of large-scale equipment, short service life of wear parts, and irrational bearing stress distribution. Performance tests indicate that the unit processing capacity reaches 78 t/h, with product moisture controlled between 12% and 16%. Vibration, noise, and temperature rise all meet design standards, with comprehensive performance reaching the level of similar international products. The successful development of this equipment breaks the reliance on imports, provides technical support for the selection of coarse slime dehydration equipment in large-scale coal preparation plants, and is of great significance in promoting the large-scale and localized development of coal preparation equipment.

       

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