煤泥水加药系统智能化改造实践

    Intelligent transformation of the dosing system for coal slime water treatment

    • 摘要: 针对煤泥水中高灰细泥沉降困难、处理难度大以及传统加药模式存在诸多痛点等问题,寺河二号井选煤厂聚焦加药系统开展了全流程系统性改造:通过试验优化药剂参数,自主研发防断药漏药报警装置、无动力螺旋混合装置及机械搅拌装置,布设浓度计、污泥界面仪、电导率仪等智能化监测仪表,优化控制逻辑,对加药系统的配药、投加、混合各环节进行智能化改造。生产实践表明:改造后煤泥水处理效果显著改善,药剂消耗与设备成本大幅降低,浓缩效率由90.89%提升至93.65%,底流固体产率由97.66%提升至98.90%,压滤时间从2 400 s缩短至2 100 s,聚合氯化铝用量降至4.81 kg/t(降低12.55%),聚丙烯酰胺用量降至0.38 kg/t(降幅20.83%),每年节约渣浆泵7台,年节约总成本约66万元。该改造方案实现了药剂精准投加与高效混合,兼具显著的技术创新性与工程实用性,为同类难沉降煤泥水处理提供了实用参考。

       

      Abstract: Addressing the challenges of difficult sedimentation and high difficulty in high-ash fine coal slime water, along with the inherent drawbacks of traditional dosing modes, the Sihe No. 2 Mine Coal Preparation Plant implemented a systematic, full-process transformation of its dosing system. Reagent parameters were optimized through experimental analysis, and several key components were independently developed, including an anti-interruption and leakage alarm device, a non-powered spiral mixing device, and a mechanical stirring device. By deploying intelligent monitoring instruments such as concentration meters, slime interface meters, and conductivity meters, the plant optimized its control logic to achieve an intelligent upgrade across reagent preparation, dosing, and mixing. The results indicate that the treatment efficiency of coal slime water improved significantly post-transformation, while reagent consumption and equipment costs were substantially reduced. Specifically, the thickening efficiency increased from 90.89% to 93.65%, the underflow solid yield rose from 97.66% to 98.90%, and the pressure filtration cycle was shortened from 2 400 s to 2 100 s. The dosage of polyaluminum chloride (PAC) and polyacrylamide (PAM) decreased to 4.81 kg/t (a 12.55% reduction) and 0.38 kg/t (a 20.83% reduction), respectively. Furthermore, the consumption of slurry pumps was reduced by 7 units per year, saving approximately 660 000 yuan annually. This transformation achieves precise reagent dosing and high-efficiency mixing, demonstrating significant technical innovation and engineering practicality, which provides a valuable reference for the treatment of similar difficult-to-settle coal slime water.

       

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