基于正则化随机配置的滤饼水分软测量方法

    Moisture soft measurement method for filter cake based on regularized stochastic configuration

    • 摘要: 针对压滤脱水过程中滤饼水分检测滞后性高、精度不足且误差较大的问题,提出基于正则化随机配置(RSC)的滤饼水分软测量方法:选取进料浓度、进料流量、进料压力等7个关键操作参数作为输入变量,以滤饼水分作为输出变量,构建数据驱动非线性回归模型;以200组工业现场数据为样本,按7∶3比例划分训练集与测试集;通过与线性模型(Linear)和随机配置网络模型(SCN)进行性能对比,结合平均绝对误差(MAE)、均方根误差(RMSE)、决定系数(R2)等多项评价指标及误差特性分析验证模型有效性。结果表明:RSC模型的预测性能显著优于对比模型,其MAERMSE分别低至 0.45与0.56,R2高达97.65%,在相对误差小于1.0%,2.0%的样本占比上,RSC模型分别达到65.63%和96.88%;该模型在预测误差方面具有良好的独立性与非系统性特征,除滞后0阶外,其余滞后阶数的自相关系数均落于置信区间内。该方法通过实时输出滤饼水分预测值,可灵活调整压滤机的进料压力、压榨压力和保压时间,进一步提高脱水效率并降低能耗,保障生产过程的连续性与稳定性。

       

      Abstract: To address the issues of high lag, low accuracy, and significant errors in moisture detection of filter cake during the filter press dewatering process, a soft measurement method for filter cake moisture based on Regularized Stochastic Configuration (RSC) is proposed: seven key operational parameters, including feed concentration, feed flow rate, and feed pressure, are selected as input variables, with filter cake moisture as the output variable, to construct a data-driven nonlinear regression model. Using 200 sets of industrial field data as samples, the dataset is divided into training and testing sets in a 7∶3 ratio. The model's effectiveness is validated by comparing its performance with linear models (Linear) and Stochastic Configuration Networks (SCN), incorporating evaluation metrics such as Mean Absolute Error (MAE), Root Mean Square Error (RMSE), and the coefficient of determination (R2), along with error characteristic analysis. The results show that the RSC model significantly outperforms the comparative models, with MAE and RMSE as low as 0.45 and 0.56, respectively, and an R2 of 97.65%. In terms of relative error, the RSC model achieves sample proportions of 65.63% for errors less than 1.0% and 96.88% for errors less than 2.0%. The model exhibits good independence and non-systematic characteristics in prediction errors, with autocorrelation coefficients for all lag orders except lag 0 falling within the confidence interval. By providing real-time predictions of filter cake moisture, this method enables flexible adjustment of the filter press's feed pressure, pressing pressure, and holding time, further improving dewatering efficiency, reducing energy consumption, and enhancing the continuity and stability of the production process.

       

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