微细粒煤浮选技术与装备研究进展

    Research progress in flotation technology and equipment for fine coal

    • 摘要: 在“双碳”战略推进与煤炭原料化转型的产业背景下,煤炭资源日趋复杂难选,入选物料微细化问题日益突出,微细粒煤浮选效率偏低已成为制约行业发展的关键技术瓶颈。文章从分子与纳米、微米、宏观多尺度入手,深入解析了微细粒煤与传统浮选工艺的失配机理。针对微细粒煤可浮性差、表面性质复杂、细泥干扰显著等问题,目前已在浮选技术、浮选装备以及浮选工艺等方面取得重要进展。技术层面,浮选药剂从传统非极性油向乳化、复配以及低品质煤泥专用捕收剂升级;微纳米气泡浮选、黏土分散与抑制、溶液化学环境调控等技术不断完善。装备层面,大型化、高效化的机械搅拌式、喷射式以及柱式浮选设备日趋成熟,多场耦合与矿化-分离解耦理念有效提升了微细粒矿化效率与分离选择性;在线检测、图像识别与智能控制技术的应用,加速了浮选系统的数字化与智能化升级。工艺层面,直接浮选、脱泥浮选、分级浮选以及多段联合流程适配性显著提高,有效改善了复杂煤泥分选效率。未来,分选尺度精细化、分选层次高端化、处理能力大型化将成为微细粒煤浮选技术与装备发展的核心主线。总体来看,微细粒煤浮选正在向高效装备、绿色药剂、智能控制、适配工艺协同发展的方向推进,可为低品质复杂煤资源的清洁高效利用提供重要技术与装备支撑。

       

      Abstract: Under the industrial backdrop of the “Double Carbon” strategy and the transformation of coal into a raw chemical material, coal resources are becoming increasingly complex and difficult to process. The problem of material refinement in the feed has become prominent, and the low flotation efficiency of fine coal has emerged as a critical technical bottleneck restricting industry development. This paper provides a deep analysis of the mismatch mechanism between fine coal and traditional flotation processes across multiple scales—molecular/nano, micron, and macro. Addressing challenges such as poor floatability, complex surface properties, and significant slime interference, substantial progress has been made in flotation technology, equipment structure, and process flow. At the technical level, flotation reagents have upgraded from traditional non-polar oils to emulsified, compounded, and specialized collectors for low-rank coal; meanwhile, technologies such as micro-nano bubble flotation, clay dispersion and depression, and solution chemistry regulation continue to mature. At the equipment level, large-scale and high-efficiency mechanical agitation, jet-type, and column flotation devices are increasingly sophisticated. Concepts like multi-field coupling and mineralization-separation decoupling have effectively improved mineralization efficiency and separation selectivity. Furthermore, the application of online detection, image recognition, and intelligent control is accelerating the digital and intelligent upgrading of flotation systems. At the process level, the adaptability of direct flotation, desliming flotation, classification flotation, and multi-stage combined processes has significantly improved, effectively enhancing the separation efficiency of complex coal slime. In the future, the refinement of separation scales, the advancement of separation levels, and the scaling-up of processing capacity will become the core themes for fine coal flotation. Overall, the field is moving toward a synergistic development of high-efficiency equipment, green reagents, intelligent control, and adaptive processes, providing vital technical and equipment support for the clean and efficient utilization of low-quality, complex coal resources.

       

    /

    返回文章
    返回