基于多尺度力测试的极性捕收剂强化煤泥浮选机制研究

    Study on the mechanism of polar collectors in enhancing slime flotation based on multi-scale force measurements

    • 摘要: 为明晰极性捕收剂在浮选界面的作用机制,突破煤泥浮选捕收剂设计过度依赖经验、缺乏理性指导的技术瓶颈,采用黏脱附力测试系统及原子力显微镜(AFM)油滴探针技术,构建微牛级至纳牛级多尺度力测试体系,以沥青涂层为煤模型,制备强疏水性、中等疏水性、弱疏水性三类煤表面,选取非极性正辛烷与极性正辛醇为捕收剂,系统测试并对比捕收剂改性后煤-气泡界面宏观黏脱附行为、油滴-煤界面微观黏附特性及药剂铺展规律。研究结果表明:非极性正辛烷改性煤-气泡间最大黏附力与归一化三相线均随煤表面疏水性增强而增大,强、中等、弱疏水性表面最大黏附力分别为(79.01±2.80),(66.07±5.52),(58.15±3.30) μN,归一化三相线分别为1.05±0.01,0.86±0.03,0.79±0.04;极性正辛醇改性煤-气泡间最大黏附力与疏水性正相关,对应表面最大黏附力分别为(112.97±5.25),(92.21±4.63),(75.98±4.29) μN,归一化三相线与疏水性呈非线性关系,数值分别为1.13±0.02,1.05±0.02,1.06±0.01。AFM油滴探针测试显示:不同驱动速度下正辛醇可在强、弱疏水性煤表面发生黏附,流体力增大会导致黏附滞后,中等疏水性煤表面无直接黏附,流体力可提升颗粒-油滴黏附概率;正辛醇铺展程度与煤表面疏水性呈正相关。极性捕收剂改性效率由颗粒-药剂黏附概率与油滴铺展程度共同主导,多尺度力测试可定量揭示极性捕收剂强化煤泥浮选的微观机制,为低阶煤、氧化煤等难浮煤泥的高效捕收剂设计与精准应用提供科学依据。

       

      Abstract: To clarify the interaction mechanism of polar collectors at the flotation interface and overcome the technical bottleneck where collector design for coal slime flotation relies heavily on empirical experience and lacks rational guidance, a multi-scale force measurement system spanning the micro-Newton to nano-Newton range was constructed. This system utilized an attachment-detachment force measurement system and Atomic Force Microscopy (AFM) with the oil droplet probe technique. Using bitumen coatings as coal models, three types of coal surfaces—strongly hydrophobic, moderately hydrophobic, and weakly hydrophobic—were prepared. Non-polar n-octane and polar n-octanol were selected as collectors. The study systematically tested and compared the macroscopic attachment-detachment behavior at the coal-bubble interface, the microscopic adhesion characteristics at the oil-coal interface, and the reagent spreading patterns after modification. The results indicate that for coal surfaces modified by non-polar n-octane, both the maximum adhesion force and the normalized triple-phase contact line (TPCL) at the coal-bubble interface increase with the enhancement of surface hydrophobicity. The maximum adhesion forces for strongly, moderately, and weakly hydrophobic surfaces were (79.01±2.80) , (66.07±5.52) , (58.15±3.30) μN, respectively, with normalized TPCL values of 1.05±0.01, 0.86±0.03, 0.79±0.04. For surfaces modified by polar n-octanol, the maximum adhesion force was positively correlated with hydrophobicity, reaching (112.97±5.25) , (92.21±4.63) , (75.98±4.29) μN, respectively; however, the normalized TPCL showed a non-linear relationship with hydrophobicity, with values of 1.13±0.02, 1.05±0.02, 1.06±0.01. AFM oil droplet probe tests revealed that n-octanol can adhere to both strongly and weakly hydrophobic coal surfaces at different driving velocities, though increased hydrodynamic forces lead to adhesion hysteresis. No direct adhesion was observed on moderately hydrophobic surfaces, but hydrodynamic forces could enhance the particle-droplet adhesion probability. The spreading degree of n-octanol was positively correlated with surface hydrophobicity. The modification efficiency of polar collectors is jointly governed by the particle-reagent adhesion probability and the degree of oil droplet spreading. Multi-scale force measurements can quantitatively reveal the microscopic mechanism of polar collectors in intensifying coal slime flotation, providing a scientific basis for the design and precise application of high-efficiency collectors for difficult-to-float coal slimes, such as low-rank and oxidized coals.

       

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