干法分选原煤入料粒度分布校正方法

    Correction method for particle size distribution of raw coal feed in dry separation

    • 摘要: 为解决干法分选过程中原煤粒度分布波动引发的预测误差偏大、工艺设计与生产适配性不佳问题,提升干法分选效果预测的准确性,研究提出基于罗辛-拉姆勒(Rosin-Rammler,R-R)粒度分布曲线的原煤入料粒度分布校正方法,构建煤粉含量变化条件下的粒度分布校正模型,完成曲线平移、参数计算及各粒级质量指标摊派等核心步骤。结果表明:所建模型能够准确还原煤粉含量波动下的原煤粒度分布特征,可实现 < 6 mm煤粉含量20%~60%范围内粒度分布的动态校正,校正后各粒级产率、灰分、水分、硫分及发热量等指标计算准确,煤质参数相对偏差控制在0.5%以内,可显著降低粒度波动带来的分选预测偏差,有效提升分选效果模拟与工艺计算的可靠性。该粒度分布动态校正与数质量协同计算技术能够为干法分选效果预测、工艺参数优化以及实际生产中应对粒度波动提供可靠的数据支持,推动干法分选工艺向精细化、智能化方向发展。

       

      Abstract: To address the issues of large prediction errors caused by fluctuations in the particle size distribution of raw coal feed during dry separation, as well as the poor compatibility between process design and actual production, and to improve the accuracy of dry separation performance prediction, this study proposes a correction method for the particle size distribution of raw coal feed based on the Rosin-Rammler (R-R) particle size distribution curve. A correction model for the particle size distribution under varying fine coal content is established, which accomplishes key steps including curve shifting, parameter calculation, and allocation of quality indicators for each size fraction. The results show that the model can accurately reconstruct the particle size distribution characteristics of raw coal under fluctuating fine coal content, enabling dynamic correction of the particle size distribution within the range of < 6 mm fine coal content from 20%~60%. After correction, the calculated yield, ash content, moisture content, sulfur content, and calorific value for each size fraction are accurate, with the relative deviation of coal quality parameters controlled within 0.5%. This significantly reduces the separation prediction deviation caused by particle size fluctuations and effectively improves the reliability of separation performance simulation and process calculation. The proposed dynamic correction method for particle size distribution and the collaborative calculation technique for quantity and quality can provide reliable data support for predicting the separation performance of dry separators, optimizing process parameters, and coping with particle size fluctuations in actual production, thereby promoting the development of dry separation technology towards refinement and intelligence.

       

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