涡北选煤厂重介粉精煤降灰降水工艺优化研究

    Study on process optimization for ash and moisture reduction of fine clean coal in Guobei Coal Preparation Plant

    • 摘要: 为解决重介粉精煤灰分与水分偏高、产品质量波动大的问题,涡北选煤厂采用小筛分试验、小浮沉试验及低场核磁共振水分检测技术,分析粉精煤粒度、密度及水分分布特征;采用WHS-150型大锥角水介质旋流器开展半工业分选试验,构建水介质旋流器分选+分级脱泥协同工艺,并对现场粗煤泥处理流程进行优化与物料平衡计算。研究结果表明:粉精煤灰分随粒度减小显著升高,< 0.045 mm粒级灰分高达32.88%,仅依靠分级脱泥难以将灰分控制在11.00%以内;水介质旋流器可实现粗煤泥有效分选,溢流灰分可降至10.19%,底流灰分最高达37.51%,可直接作为中煤;优化后工艺可使粉精煤灰分和水分均满足产品质量要求。采用分选与脱泥相结合的方式可显著降低粉精煤灰分与水分,改善产品质量,提升粗煤泥系统分选效率。

       

      Abstract: To address the issues of high ash content, excessive moisture, and significant quality fluctuations in fine clean coal, the Guobei Coal Preparation Plant analyzed the particle size, density, and moisture distribution characteristics of fine clean coal using small-scale screening tests, float-and-sink tests, and Low-Field Nuclear Magnetic Resonance (LF-NMR) moisture detection technology. Semi-industrial separation tests were conducted using the WHS-150 large-cone-angle water-only cyclone to establish a collaborative process of water-only cyclone separation and classification desliming. Furthermore, the on-site coarse slime treatment flow was optimized, and material balance calculations were performed. The results indicate that the ash content of fine clean coal increases significantly as particle size decreases, with the ash content of the < 0.045 mm fraction reaching as high as 32.88%. Consequently, it is difficult to control the ash content below 11.00% by relying solely on classification desliming. The water-only cyclone effectively separates coarse coal slime, reducing the overflow ash content to 10.19%, while the underflow ash content reaches a maximum of 37.51%, allowing it to be directly utilized as middlings. The optimized process enables the ash and moisture content of fine clean coal to meet product quality requirements. Combining separation with desliming can significantly reduce the ash and moisture of fine clean coal, improve product quality, and enhance the separation efficiency of the coarse coal slime system.

       

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