基于斜板替换与搅拌强化的斜管浓缩机优化改造研究

    Optimization of inclined tube thickeners based on lamella plate replacement and enhanced agitation

    • 摘要: 为解决斜管浓缩机斜管堵塞、漂浮错位以及“压池子”事故频发等问题,保障煤泥水处理系统稳定运行、提升浓缩效率,长治经坊国华选煤厂通过将斜管替换为斜板、加装气动-水动联合搅拌装置、增设大功率排污泵并增加补水稀释装置的综合改造方案,对该厂斜管浓缩机进行优化改造。改造后,斜管浓缩机年均故障停机时间由362 h降至80.5 h,循环水浓度由20 g/L降至0.5 g/L,煤泥水澄清效果与浓缩效率显著提升,“压池子”事故得到有效防控,工人劳动强度与清淤安全风险大幅降低,年新增经济效益约4 881.69万元。综合改造方案投资少、见效快,有效解决了斜管浓缩机堵塞、淤积、错位等常见问题,可为其他选煤企业同类问题的解决提供有益参考。

       

      Abstract: To address issues such as inclined tube clogging, floating misalignment, and frequent “pool pressure” (siltation overload) accidents, and to ensure the stable operation of the coal slime water treatment system while enhancing thickening efficiency, a comprehensive retrofitting scheme was implemented at the Changzhi Jingfang Guohua Coal Preparation Plant. The optimization involved replacing inclined tubes with inclined plates (lamella plates), installing a pneumatic-hydraulic combined agitation device, adding high-power sewage pumps, and incorporating a water replenishment dilution device. Post-retrofit results indicate that the average annual downtime decreased from 362 h to 80.5 h, and the circulating water concentration dropped from 20 g/L to 0.5 g/L. The clarification and thickening efficiency of the coal slime water were significantly improved, “pool pressure” accidents were effectively prevented, and both labor intensity and desilting safety risks were greatly reduced. The project generated an annual economic benefit of approximately 48.8169 million yuan. This comprehensive retrofit scheme, characterized by low investment and rapid returns, effectively resolves common problems such as clogging, siltation, and misalignment in thickeners, providing a valuable reference for similar challenges in other coal preparation enterprises.

       

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