黏湿煤炭3 mm弹性筛面筛分效果研究

    Study on the screening performance of sticky-wet coal using a 3 mm elastic screen deck

    • 摘要: 为解决黏湿动力煤3 mm干法筛分存在物料松散困难、筛孔堵塞严重、透筛效率低等问题,采用离散元-多体柔性动力学耦合双向联合仿真技术,搭建含3 mm弹性筛面的筛分试验系统,以外水含量12.58%、主导粒级为3 ~ 0 mm的黏湿煤样为研究对象,分别开展空载筛面运动学仿真、筛上料群动力学行为分析、料群冲击下弹性筛面的运动学响应分析,同时通过调控激振力、激振频率、给料速度三类工艺参数开展筛分性能优化试验,并以总错配物含量、筛分效率、限上率、限下率作为筛分效果评价指标。研究结果表明:空载工况下弹性筛面位移均值为4.37 mm,最大加速度为54.09 m/s2,分别较筛体增加36.14%和66.89%;料群冲击作用可大幅提升筛面变形,有效缓解筛孔堵塞,负载最大变形为6.89 mm,是空载的4.56倍,物料碰撞瞬间筛面应力峰值可达0.725 N/mm2;激振力、激振频率、给料速度对筛分效率均呈先升后降的调控规律,在激振力为7.0 kN、激振频率为16.0 Hz、给料速度为2.0 kg/s的匹配工况下筛分性能最优,筛分效率为89.01%,总错配物含量为5.52%,限上率为12.51%,限下率为2.31%。明晰弹性筛面-料群的相互作用机制,可为优化弹性筛面结构、延长筛面使用寿命、降低设备损耗提供定量参考,研究获得的最优工艺参数可为黏湿细粒煤干法筛分装备设计与现场生产调控提供理论支撑与技术依据。

       

      Abstract: To address the problems of poor material loosening, severe screen aperture blockage, and low undersize passing efficiency encountered in the 3 mm dry screening of sticky-wet thermal coal, a coupled bidirectional simulation method integrating the Discrete Element Method and Multibody Flexible Body Dynamics was employed. A screening test system equipped with a 3 mm elastic screen deck was developed, with sticky-wet coal (external moisture content of 12.58% and a dominant particle size range of 3~0 mm) used as the research material. Kinematic simulations of the screen deck under unloaded conditions, dynamic behavior analysis of the material bed, and kinematic response analysis of the elastic screen deck under material impact were conducted. Meanwhile, screening performance optimization tests were carried out by adjusting the excitation force, excitation frequency, and feed rate. The total misplaced material content, screening efficiency, oversize misplacement rate, and undersize misplacement rate were adopted as evaluation indices.The results show that under unloaded conditions, the mean displacement and maximum acceleration of the elastic screen deck were 4.37 mm and 54.09 m/s², respectively, representing increases of 36.14% and 66.89% compared with those of the screen body. The impact of the material bed substantially increased the deformation of the screen deck, effectively alleviating screen aperture blockage. The maximum deformation under loaded conditions reached 6.89 mm, which was 4.56 times that under unloaded conditions, while the peak stress of the screen deck at the instant of material impact reached 0.725 N/mm². Screening efficiency first increased and then decreased with increases in excitation force, frequency, and feed rate. The optimum screening performance was achieved at an excitation force of 7.0 kN, a frequency of 16.0 Hz, and a feed rate of 2.0 kg/s, with a screening efficiency of 89.01%, a total misplaced material content of 5.52%, an oversize misplacement rate of 12.51%, and an undersize misplacement rate of 2.31%. Clarifying the interaction mechanism between the elastic screen deck and the material bed provides quantitative guidance for optimizing the structure of elastic screen decks, extending their service life, and reducing equipment wear. The optimum process parameters obtained in this study provide theoretical support and a technical basis for the design and field operational control of dry screening equipment for sticky-wet fine-grained coal.

       

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