低密度悬浮液稳定特性多因素影响分析

    Multi-factor analysis of the stability characteristics of low-density suspensions

    • 摘要: 重介质悬浮液的稳定性是影响重介质旋流器分选效率的关键因素。为揭示低密度重介质悬浮液配制过程中悬浮液密度、磁铁矿粉细度与煤泥含量对悬浮液稳定性的耦合影响规律及不同因素的影响参考区间,采用CFD数值模拟与沉降试验相结合的方法,考察了磁铁矿-煤泥悬浮液的静态沉降特性。CFD数值模拟结果表明:10 μm磁铁矿粉沉降过程平缓,呈均匀压密沉降模式;20 μm磁铁矿粉沉降速率显著增大,易形成上清液澄清层与底部沉积层界限分明的两相分层结构;煤泥质量分数升高,可显著提升悬浮液体系稳定性。沉降试验结果表明:悬浮液密度由1.25 g/cm3増至1.35 g/cm3时,沉降时间由15~20 min延长至30~35 min;磁铁矿粉细度(< 0.045 mm)由85%增至95%时,沉降时间由约15 min延长至20~25 min;磁铁矿粉占比由60%降至40%时,沉降时间呈先减后增的非线性变化,密度和粒度均与沉降时长呈显著正相关。改变磁铁矿粉细度、悬浮液密度、煤泥占比均可调控体系静态沉降特性,为现场精准配置提供参考。

       

      Abstract: The stability of a dense-medium suspension is a key factor affecting the separation efficiency of dense-medium cyclones. To elucidate the coupled effects of suspension density, magnetite particle size, and coal slime content on the stability of dense-medium suspensions during preparation, a combination of computational fluid dynamics (CFD) numerical simulations and sedimentation tests was employed to investigate the static sedimentation characteristics of magnetite–coal slime suspensions. The CFD simulation results showed that 10 μm magnetite particles exhibited a relatively slow and gradual settling process, characterized by a uniform compaction settling mode. In contrast, the settling rate of 20 μm magnetite particles increased significantly, resulting in a distinct two-phase stratification characterized by a clear supernatant layer and a bottom sediment layer. An increase in the mass fraction of coal slime significantly improved the stability of the suspension system. The sedimentation test results indicated that when the suspension density increased from 1.25 g/cm3 to 1.35 g/cm3, the settling time increased from 15~20 min to 30~35 min. When the proportion of magnetite particles smaller than 0.045 mm increased from 85% to 95%, the settling time increased from approximately 15 min to 20~25 min. When the proportion of magnetite powder drops from 60% to 40%, the settling time exhibited a nonlinear trend, first decreasing and then increasing. Both suspension density and magnetite particle size showed significant positive correlations with settling time. Adjusting the magnetite particle size, suspension density, and coal slime content can effectively regulate the static sedimentation characteristics of the suspension system, providing a reference for the precise preparation and control of dense-medium suspensions in industrial operations.

       

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