无人化智能压滤系统研究及应用

    Research and application of unattended intelligent filter pressing system

    • 摘要: 细煤泥压滤脱水是选煤厂生产过程中的关键环节。针对生产过程中压滤系统存在的依赖人工经验判断入料开始和停止时间、压滤机未与相关设备实现联动、拉板小车偶尔出现不同步等问题,王坡选煤厂在介绍了煤泥压滤工艺现状的基础上,设计了一套无人化智能压滤系统。重点对压滤自动入料启停判断、缓冲桶自动补料判断、拉板过程同步性判断等方面进行了设计,采用自动排队、自动压滤、自动补料以及拉板同步性监测的控制方案,实现了压滤系统的自动高效运行。应用结果表明:无人化智能压滤系统持续稳定运行,实现了远程控制和在线监测,并在出现异常时发出警报;实现减员6人,全年节约人工成本72万元;与人工压滤相比,平均上料时间减少了92.1 s、平均滤饼水分减少了1.65个百分点,且上述两项指标的标准偏差智能压滤明显小于人工压滤。无人化智能压滤系统的应用实现了无人值守,缩短了压滤时间,改善了压滤效果,提高了煤泥产品质量的稳定性,经济效益良好。

       

      Abstract: Fine coal slime dewatering by filter press is an important link in coal preparation process. Wangpo Coal Preparation Plant used to face a multiple of problems in operation of its filter press, such as determination of the start/stop of feeding by reliance on experience of operators, no interconnection with associated equipment, plate pulling bogie acting occasionally out of step, etc. In line with the current state of the operation of the filter press, an unattended intelligent system is specifically designed with the points focusing on the ways to determine the time for making automatic start/stop of feeding, automatic filling of surge tank and for keeping in-step action of plate pulling bogies. With the help of monitoring and control functions in automatic queuing, filtration and filling operators, as well as the use of bogie action synchronism monitoring device, the system is made possible to operate in an automatic and highly effective manner. Field application of the system shows that the system can maintain continuous and stable operation and is capable of operating under remote or online monitoring and control, and issuing alarm in the event of any abnormalities; six operators can be reduced, saving a labor cost of 720,000 yuan per year; compared with the manually operated filter press, the average feeding time is reduced by 92.1 seconds, and the average moisture of cake product is lowered by 1.65 percentage point with the standard deviations of both indicators being far less than those of manually operated filter press; and the use of the system can lead to dispense of attendance, cut of dewatering time, improvement of dewatering efficiency, consistency of quality of cake product, and a favorable economic result.

       

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